Vijay Poly And Packing Industries

• Heavy-Duty Induction Sealing Machine: Designed for continuous, industrial-level operation, ideal for sealing a wide range of plastic and glass containers.

• Sealing Range: Compatible with container mouth diameters from 20 mm to 100 mm, making it highly versatile for various bottle and jar sizes.

• Induction Heating Technology: Uses electromagnetic induction to heat and bond aluminum foil liners to the container neck, creating tamper-proof, leak-proof, and air-tight seals.

• Powerful Output: High sealing efficiency suitable for medium to large-scale production, ensuring fast cycle times and consistent sealing performance.

• Digital Control Panel: Equipped with adjustable power, sealing time, and temperature controls to optimize sealing for different materials and foil thicknesses.

• Material Compatibility: Works with containers made of HDPE, PET, PP, PVC, and glass, provided they use induction-sealing liners.

• Built for Durability: Sturdy construction with industrial-grade components for long-term reliability and minimal maintenance.

• Safety Features: Includes overheat protection, automatic shut-off, and fault alarms to ensure operator safety and machine longevity.

• Applications: Widely used in pharmaceuticals, food & beverages, agrochemicals, lubricants, cosmetics, and chemical industries.

Additional Information:

• Item Code: VPS-ICS-1500
• Production Capacity: 100
• Delivery Time: Ready to Stock
• Packaging Details: Box Packaging

A Conduction and Induction Sealer refers to two types of packaging equipment used to hermetically seal containers, particularly those made of plastic or glass, with a foil or liner. Though they both serve the same purpose—providing an airtight, tamper-evident seal—they use different technologies to achieve it. These machines are widely used in industries such as food and beverage, pharmaceuticals, cosmetics, agrochemicals, and nutraceuticals.

A Conduction Sealer works by applying direct heat to the sealing surface through a heated platen or sealing head. In this process, a foil-lined cap is first placed on the container, and then the container is brought into contact with the heated element. The heat from the platen activates the adhesive on the liner or foil, bonding it to the rim of the container. This method requires physical contact and precise pressure and is ideal for lower-volume or slower-speed operations. It's often used for sealing containers made of materials like polyethylene (PE), polypropylene (PP), or PET, especially in products like dairy, dry foods, and household items.

The main benefits of conduction sealing include its cost-effectiveness, ease of use, and reliability for smaller production lines. However, it can be slower than other methods, and the sealing head must match the container size and shape exactly. Additionally, the heat-up time is longer, and consistent pressure is crucial for an effective seal.

In contrast, an Induction Sealer uses electromagnetic induction to create the seal. The process begins with a cap that has an induction liner already inserted. When the sealed container passes under an induction sealing head, an electromagnetic field is generated. This field heats the aluminum foil within the cap liner without direct contact. The heat melts the sealing layer, which then bonds to the container lip, creating a tight, leak-proof seal. Once cooled, the foil forms a strong, tamper-evident barrier.

Induction sealing is highly effective for high-speed, high-volume production lines. It's widely used in pharmaceuticals, beverages, chemicals, and oils due to its fast operation, strong seals, and minimal risk of contamination since there's no direct heat source or contact. Additionally, induction sealers can accommodate various container sizes without changing parts, making them ideal for automated lines and product flexibility.

Additional Information:

• Item Code: VPS-ICS-3300-130
• Production Capacity: 100
• Delivery Time: Ready to stock
• Packaging Details: Box Packaging

The Induction Sealer C Economic is a compact, efficient, and cost-effective machine designed for sealing containers using advanced electromagnetic induction technology. Tailored specifically for small to medium-scale operations, this model is ideal for manufacturers in industries such as food and beverages, pharmaceuticals, cosmetics, chemicals, and nutraceuticals. Its balance of performance, portability, and affordability makes it an excellent choice for businesses looking to upgrade from manual sealing methods to a more professional, tamper-evident solution.

At the heart of the Induction Sealer C Economic is the non-contact induction sealing process. The machine uses a high-frequency electromagnetic field to rapidly heat an aluminum foil liner inside the container cap. When a capped bottle is passed beneath the induction head, the electromagnetic field heats the foil liner, causing the sealing layer to melt and bond securely to the lip of the container. Once cooled, this creates a strong, hermetic seal that is tamper-proof, leak-resistant, and helps extend product shelf life by protecting contents from air, moisture, and contamination.

One of the key features of this machine is its wide compatibility with various container sizes and materials. It typically supports bottle neck diameters from 20 mm to 100 mm, making it suitable for a broad range of product types—from small cosmetic jars and pharmaceutical bottles to larger containers of edible oils or cleaning chemicals. It is compatible with containers made from plastic (PET, PE, HDPE, LDPE, PP) and glass, giving users flexibility in packaging material choices.

Additional Information:

• Item Code: VPS-ICS-600-130
• Production Capacity: 100
• Delivery Time: Ready to stock
• Packaging Details: Box packaging

An Induction Sealer - A Economic 20–100 mm is a compact and budget-friendly packaging machine designed to create airtight, tamper-evident seals on plastic and glass containers using electromagnetic induction. This model is specifically engineered for sealing containers with neck diameters ranging from 20 mm to 100 mm, making it highly versatile for a wide range of products across industries such as pharmaceuticals, food and beverages, cosmetics, nutraceuticals, agrochemicals, and household goods.

The core principle of an induction sealer involves the use of a high-frequency electromagnetic field to generate heat in an aluminum foil liner placed inside the cap. Once a container with a foil-sealed cap passes under the induction coil, the electromagnetic field causes the foil to heat up rapidly. This heat melts the sealing layer on the underside of the foil, which then adheres to the rim of the container. As the seal cools, it forms a strong, hermetic bond that prevents leaks, contamination, and tampering.

This economic 20–100 mm model is particularly suited for small- to medium-scale production lines or businesses seeking an entry-level induction sealing solution. Its portable, tabletop design makes it ideal for operations where space is limited. Despite its compact size, it offers impressive performance, capable of sealing 10–20 bottles per minute depending on container size and operator efficiency. It typically includes a digital display and adjustable power and sealing time settings, allowing for precise control over the sealing process for different materials and foil types.

The machine's compatibility with a wide range of container types is a significant advantage. It works efficiently with containers made from HDPE, LDPE, PET, PP, and glass. The adjustable sealing head accommodates neck sizes between 20 mm and 100 mm, which covers most standard consumer packaging sizes. This makes it especially useful for sealing items like bottles of syrup, capsules, powders, oils, creams, and beverages.

Additional Information:

• Item Code: VPS-ICS-600-100
• Production Capacity: 100
• Delivery Time: Ready to stock
• Packaging Details: Box packaging

• Portable Sealing Solution: A compact, lightweight device designed for sealing aluminum foil liners onto the mouths of plastic or glass containers using electromagnetic induction.

• Induction Technology: Utilizes high-frequency electromagnetic fields to generate heat in the foil liner, which bonds to the container's rim—creating a tamper-evident and leak-proof seal.

• Manual Operation: Handheld design allows the operator to position the sealing head over the container manually, ideal for small-scale or batch sealing operations.

• Material Compatibility: Suitable for containers made of PET, HDPE, LDPE, PP, glass, and more—with appropriate induction-compatible foil seals.

• Adjustable Power & Timer: Features adjustable sealing time and power settings to suit various container sizes and foil thicknesses.

• User-Friendly: Plug-and-play setup with a simple control interface, making it easy to use without specialized training.

• Compact & Cost-Effective: Ideal for startups, laboratories, home-based businesses, and R&D where automation is not required.

• Applications: Commonly used in pharmaceuticals, cosmetics, food & beverages, chemicals, and agro products for secure sealing and product freshness.

• Seal Integrity: Provides air-tight, tamper-proof, and spill-resistant seals, helping extend shelf life and ensure product safety.

Additional Information:

• Item Code: VPS-ICS-100-HH
• Production Capacity: 100
• Delivery Time: Ready to stock
• Packaging Details: Box Packaging

The Induction Sealer C Heavy 35–130mm is a robust and efficient electromagnetic sealing device designed to provide secure, tamper-evident, and airtight seals on containers with cap diameters ranging from 35 mm to 130 mm. This machine is widely used in industries like pharmaceuticals, food and beverage, cosmetics, agrochemicals, and chemicals where product integrity, leakage prevention, and shelf-life extension are critical. Using advanced induction heating technology, the machine works by generating an electromagnetic field that heats an aluminum foil liner placed inside the cap of a container. Once heated, the foil bonds with the rim of the container, creating a hermetic seal that resists moisture, oxygen, and contamination. This sealing process ensures that the contents remain fresh, uncontaminated, and tamper-proof until the seal is intentionally broken by the end user.

Constructed with heavy-duty components, the Induction Sealer C Heavy is built for durability and reliability in high-demand environments. Its compact and ergonomic design allows it to be used on tabletops or integrated into semi-automated production lines, depending on the scale of operation. It typically operates on a standard 220V power supply and consumes around 500W, striking a balance between energy efficiency and high-performance sealing. The machine features adjustable sealing times—usually in the range of 0.1 to 3.9 seconds—allowing users to fine-tune the process for different materials and container types. Whether dealing with PET, HDPE, glass, or composite containers, this sealer adapts effectively to varied packaging needs.

A key advantage of this model is its wide sealing range. With the ability to seal caps as small as 35 mm and as large as 130 mm, the Induction Sealer C Heavy offers exceptional versatility. This makes it ideal for businesses that deal with multiple product lines or packaging formats. It also enhances safety by reducing the risk of spills, leaks, and exposure to hazardous substances, particularly in chemical or pharmaceutical applications. Operators benefit from intuitive controls, minimal maintenance requirements, and quick changeover between different container sizes, all of which contribute to increased production efficiency.

In terms of applications, the machine is particularly favored in pharmaceutical manufacturing where regulatory compliance and product safety are paramount. It is equally beneficial in food production, where sealing preserves flavor and prevents spoilage, and in cosmetics, where it helps maintain product consistency and hygiene. The machine’s semi-automatic design allows operators to manually place the induction head over the container, while the actual sealing process is controlled electronically, ensuring consistency in each seal.

Additional Information:

• Item Code: VPS-ICS-1500-130
• Production Capacity: 100
• Delivery Time: Ready to Stock
• Packaging Details: Box Packaging