Vijay Poly And Packing Industries

An Automatic Pouch Packing Machine (100gm, Back or Center Seal) is a compact and efficient packaging solution engineered for the precise and hygienic packing of small to medium quantities of powdered, granular, or semi-liquid products. Specifically designed for back-seal (also known as center-seal or pillow-pack) pouch formats, this machine is commonly used in the food, pharmaceutical, cosmetic, and agrochemical industries for products such as coffee, spices, protein powders, seed packets, sugar, tea, detergent powder, and more. The center seal configuration ensures an air-tight, tamper-proof seal that offers excellent protection against moisture, contaminants, and spoilage, thereby extending shelf life and maintaining product freshness.

The machine operates on fully automatic principles, starting with film feeding from a laminated roll. The packaging film—typically made of PET, BOPP, or PE laminates—is shaped into a tubular form using a collar-type former. The product is then dispensed through a controlled filling system (volumetric cup filler, auger filler, or piston filler based on the product type) into the formed pouch. Once filled, the vertical sealing mechanism creates a strong center seam at the back, while the horizontal jaws simultaneously cut and seal the top and bottom of the pouch, forming individual packets of 100 grams each. The machine typically works at a speed of 30 to 60 pouches per minute depending on the nature of the material and the machine model.

Modern machines are equipped with a PLC-based control system and a touchscreen HMI that allows easy operation, parameter setting, real-time monitoring, and error detection. Key operational parameters such as pouch length, filling volume, sealing temperature, and speed can be precisely adjusted. The machine also includes safety features such as film tracking sensors, automatic stop for film breakage, and overheating protection to ensure consistent quality and operator safety. Optional features may include a date/batch coding system, tear-notch cutting, and nitrogen flushing for products requiring extended shelf life.

Constructed using high-grade stainless steel (SS304 or SS316), the machine is suitable for food-grade and GMP-compliant operations. Its compact design allows it to be easily installed in limited spaces and integrated into existing production lines. Maintenance is simple due to easy-access panels, modular parts, and intuitive mechanical systems. The machine's low power consumption and minimal air requirement make it economical to operate, even in continuous production environments.

Whether used in small manufacturing units or mid-sized processing plants, the Automatic Center Seal Pouch Packing Machine for 100gm packaging provides a reliable and professional packaging solution that enhances productivity, reduces labor costs, and ensures consistent product output. Its versatile design supports different film types and pouch lengths, enabling businesses to switch between products with minimal downtime. The back-seal pouch also provides an attractive aesthetic and is ideal for retail shelf display, ensuring both function and market appeal.

In conclusion, the 100gm automatic pouch packing machine with center sealing is a practical, user-friendly, and cost-effective choice for industries looking to package lightweight products with precision, speed, and visual appeal.

Additional Information:

• Item Code: VPS-XHB-100
• Production Capacity: 100
• Delivery Time: Ready to stock
• Packaging Details: Box Packaging

The Automatic Pouch Packing Machine (999 grams – 1 KG, Center Seal/Back Seal – Large Model) is a high-capacity, fully automated packaging system designed for bulk packing needs in industries such as food processing, agro-products, chemicals, fertilizers, and household goods. Engineered for efficiency and durability, this large-format machine specializes in forming, filling, and sealing 1-kilogram pouches with a center seal (also called back seal) design, ensuring high-speed operation without compromising on sealing integrity, accuracy, or presentation.

The center seal design is ideal for products intended for retail or wholesale markets, offering robust packaging and maximum shelf presence. This type of seal is preferred for its clean vertical seam on the back of the pouch, which provides excellent load-bearing strength and a uniform appearance. The machine is capable of handling a variety of free-flowing and semi-free-flowing products, including flour, sugar, tea, rice, pulses, dry fruits, seeds, snacks, detergent powder, pet food, and agricultural powders or granules.

This large pouch packing machine features an advanced PLC (Programmable Logic Controller) with a touchscreen HMI (Human-Machine Interface) for intuitive operation. Operators can easily control and monitor parameters such as pouch length, filling weight, sealing temperature, and production speed. Typical output speeds range from 15 to 35 pouches per minute, depending on the product type and its flow characteristics. The machine uses a heavy-duty film roll (typically laminated films like PET+PE, BOPP, or aluminum foil laminates) that is automatically drawn, formed into a tube using a collar former, filled via an auger or volumetric cup filler, and sealed vertically and horizontally in one synchronized operation.

Precision filling is ensured by servo motor-driven auger fillers or other dosage systems customized to the product. The high-grade sealing jaws apply constant heat and pressure for reliable sealing even with thicker packaging materials. For products requiring longer shelf life or protection from oxidation, optional features like nitrogen gas flushing, zipper sealing, and vacuum packaging can be incorporated. The machine is also compatible with batch coding printers, photo mark sensors for print alignment, pneumatic punchers, and date embossing systems, offering comprehensive packaging solutions for modern production needs.

Built from high-quality stainless steel (SS304/SS316), this large model ensures long-term durability, corrosion resistance, and compliance with hygiene standards. It is designed for easy cleaning and maintenance, with openable panels and a modular structure that allows quick access to mechanical and electrical components. Safety features such as emergency stops, interlock sensors, and fault alarms ensure smooth and secure operation.

In summary, the Automatic Pouch Packing Machine (999g–1kg, Center Seal, Large Capacity) is the ideal solution for companies seeking to package bulk products with speed, accuracy, and professional finish. Its robust performance, intelligent control systems, and flexible configuration options make it a perfect fit for large-scale production facilities aiming to meet high-demand output while maintaining consistency in packaging quality. This machine is not only a boost to operational efficiency but also adds value to the product by delivering a premium retail-ready pouch.

Additional Information:

• Item Code: VPS-DHB-999
• Production Capacity: 100
• Delivery Time: Ready to stock
• Packaging Details: Box Packaging

An Automatic Pouch Packing Machine (200–500 gm, Center Seal – Medium Speed) is an advanced packaging solution engineered for mid-range production environments that require efficiency, precision, and hygienic handling. Designed to form, fill, and seal pouches with a back or center-sealing format, this machine is ideal for packing free-flowing powders, granules, and even semi-viscous products. Common applications include packaging of items such as spices, coffee, milk powder, rice, pulses, flour, detergent powder, seeds, and fertilizers. The back-seal (center seal) style is highly popular in retail packaging due to its professional appearance and excellent sealing strength.

This medium-speed variant of the machine typically operates at a speed of 25 to 45 pouches per minute, depending on the product’s nature, flow characteristics, and film quality. It uses a laminated roll film, which is pulled by servo- or clutch-operated film rollers and formed into a tubular shape using a collar-type former. As the product is dosed through a filling system (such as auger filler for powders or cup filler for granules), the pouch is simultaneously formed, sealed along the center back seam using heated sealing jaws, and then cut and sealed horizontally at the top and bottom to produce individual pouches.

The machine offers intelligent controls through a PLC (Programmable Logic Controller) and HMI (Human-Machine Interface) touchscreen, allowing operators to adjust pouch length, filling weight, temperature, and speed easily. Built-in sensors detect film positioning and prevent misalignment, reducing material wastage. Optional features include batch coding, tear notch, easy-open options, and nitrogen flushing for preserving freshness in perishable goods. For manufacturers requiring consistency in branding and print alignment, the inclusion of photoelectric mark sensors ensures accurate cutting and sealing relative to the print on the film.

Made from stainless steel (SS304 or SS316), the machine conforms to hygiene and safety standards applicable in the food and pharmaceutical industries. The sturdy frame supports continuous operation, and its compact design allows for integration into existing production lines. Maintenance is simple due to its modular construction and accessible machine parts. With an average power consumption of 2 to 3 kW, the machine is also energy efficient.

The 200–500 gm range provides flexibility to package multiple SKUs by making quick adjustments to the filler and pouch size settings. For example, it allows manufacturers to switch between 250 gm and 500 gm product packs within minutes, optimizing production without significant downtime. The medium-speed version of this machine offers a perfect balance between cost and productivity, making it well-suited for small to mid-scale enterprises that aim to scale up operations without investing in high-speed industrial units.

Additional Information:

• Item Code: VPS-ZHB-500
• Production Capacity: 100
• Delivery Time: Ready to stock
• Packaging Details: Box packaging

An Automatic Pouch Packing Machine for 200–500gm with 3-side sealing is a high-performance, precision-engineered packaging solution designed for medium-scale industries seeking efficient and consistent packaging for powders, granules, and semi-liquid products. This type of machine is widely used across sectors like food processing, pharmaceuticals, chemicals, spices, and agro-products. Built to deliver robust and reliable performance, the machine automates the entire packaging process—from filling to sealing—eliminating manual intervention, reducing labor costs, and enhancing product hygiene. The 3-side sealing system provides strong, leak-proof seals that maintain the freshness and integrity of the packed product, making it ideal for items such as tea, coffee, flour, sugar, turmeric powder, namkeen, detergent powders, or ready-to-mix food items.

The machine typically consists of a hopper for product feeding, an adjustable volumetric or auger filling system (depending on product type), and a roll-film unwinding mechanism. A film is drawn into the system, formed into a pouch, filled with the desired quantity (200–500 grams), and sealed on three sides to create a flat, secure package. The sealing jaws apply heat and pressure to create consistent, tight seals, ensuring product safety and long shelf life. Many models include additional features such as PLC (Programmable Logic Controller) systems with touchscreen HMIs for easy operation, error diagnostics, temperature control, and adjustable pouch length. Sensors ensure correct pouch formation and filling, reducing wastage due to misalignment or overfilling.

The machine is constructed using stainless steel, particularly for parts in contact with the product, ensuring compliance with food-grade standards and easy maintenance. Its modular design allows for quick changeovers between different product sizes and sealing formats, offering flexibility to manufacturers. Operating speeds generally range between 20 to 60 pouches per minute, depending on product flow characteristics and machine configuration. With a compact footprint, these machines can be integrated easily into existing production lines or operated as standalone units in smaller workshops.

Energy-efficient motors and pneumatic components contribute to low power consumption and minimal operational noise. Optional add-ons such as batch coding, date stamping, nitrogen flushing (for perishable goods), and tear-notch sealing further enhance its capabilities. Safety features such as emergency stop buttons, overheat protection, and automatic film alignment ensure operator safety and consistent operation. This machine significantly reduces the chances of contamination and human error, improving product uniformity and customer satisfaction.

In summary, the Automatic Pouch Packing Machine for 200–500gm with 3-side sealing is a vital piece of equipment for businesses looking to scale up packaging operations while ensuring efficiency, quality, and cost-effectiveness. Its versatility across various product types, combined with automation, makes it a smart investment for manufacturers aiming to meet modern packaging standards. Whether for domestic distribution or export markets, this machine offers the reliability, performance, and professional packaging appearance demanded in today’s competitive environment.

Additional Information:

• Item Code: VPS-ZHS-500
• Production Capacity: 100
• Delivery Time: Ready to Stock
• Packaging Details: Box Packaging

The Automatic Powder Center Seal Pouch Filling Machine is a precision-engineered packaging solution designed for the efficient filling and sealing of powdered products in center-sealed pouches. Ideal for industries such as food, pharmaceuticals, nutraceuticals, chemicals, and cosmetics, this machine automates the complete pouch packaging process — from film unwinding and pouch formation to powder dosing, sealing, and cutting.

✅ Key Features:

• Center Seal Packaging Format:

  • Produces durable pillow-type pouches with a strong back (center) seal.

  • Ideal for retail display and bulk packaging.

• Precise Powder Filling:

  • Integrated auger filler system ensures accurate dosing of fine and semi-fine powders such as:

    • Spices (turmeric, chili, cumin powder)

    • Milk powder

    • Coffee

    • Protein and health supplements

    • Pharmaceutical powders

    • Detergent powders

  • Adjustable fill weights typically from 10g to 1kg, depending on the machine model.

• Roll Film Operation:

  • Uses heat-sealable laminated roll stock (e.g., PET/PE, BOPP/Poly) for forming pouches.

  • Supports various film widths and adjustable pouch sizes.

• High-Speed Performance:

  • Packing speed ranges from 30 to 70 pouches per minute, depending on product type, pouch size, and filler configuration.

• Advanced Control System:

  • PLC-based control with touchscreen HMI for intuitive operation.

  • Real-time display of parameters like fill weight, temperature, and sealing time.

  • Memory for storing multiple product settings for fast changeovers.

• Photo Eye Sensor:

  • For precise alignment of pre-printed films, ensuring professional pouch appearance.

• Robust Build & Hygiene:

  • Made with stainless steel (SS 304/316) contact parts for food and pharmaceutical compliance.

  • Easy access for cleaning and maintenance.

Additional Information:

• Item Code: VPS-PF-100-VPS-XHB-100
• Production Capacity: 100
• Delivery Time: Ready to stock
• Packaging Details: Box Packaging

The Automatic FFS Center Seal Powder Filling and Sealing Machine is a fully automated packaging solution designed for efficiently packing powdered products ranging from 10 grams to 200 grams. Utilizing up to 360mm wide film, this machine forms center-seal (pillow-type) pouches directly from laminated roll stock, ensuring strong, airtight, and visually appealing packaging. Ideal for a wide range of powders such as spices, milk powder, protein supplements, coffee, pharmaceutical powders, and detergents, it features a high-precision auger filler system that ensures accurate dosing with minimal product wastage. The machine is equipped with a PLC-based control system and an intuitive touchscreen HMI, allowing for easy operation, real-time monitoring, and quick parameter adjustments. Operating at speeds of up to 60 pouches per minute, it offers consistent pouch formation, sealing, and cutting, even with printed film thanks to its photoelectric sensor. Built with stainless steel contact parts, the machine meets GMP and food safety standards, making it suitable for both food and pharmaceutical applications. Its compact footprint, high speed, and flexibility make it an ideal choice for medium to high-volume powder packaging operations requiring efficiency, hygiene, and precision.

Additional Information:

• Item Code: VPS-PF-200-VPS-ZHB-500
• Production Capacity: 100
• Delivery Time: Ready to stock
• Packaging Details: Box Packaging

The Automatic FFS Side Seal Powder Filling and Sealing Machine is an advanced, fully automatic packaging solution engineered for the precise and hygienic packing of powdered products in quantities ranging from 10 grams to 500 grams. This versatile machine is designed to handle a variety of free-flowing and non-free-flowing powders such as spices, coffee, milk powder, protein supplements, pharmaceutical powders, herbal mixtures, detergents, agrochemicals, and more. Featuring a robust and compact design, the machine uses laminated roll film with a maximum width of 300mm to form 3-side or 4-side sealed pouches, ensuring strong, uniform, and professional packaging suitable for both retail and bulk sales.

At the core of the system is a high-precision auger filling mechanism, which guarantees accurate and consistent dosing. The auger is typically driven by a servo motor, which enhances control over the filling volume and reduces powder wastage. Operators can quickly adjust fill weights directly from the touchscreen HMI, which is part of the machine’s intuitive PLC-based control system. This interface also allows for real-time parameter adjustments, error diagnostics, batch counting, and easy recipe storage for different product types, enabling fast changeovers and reducing downtime.

The machine forms pouches in-line by pulling film from a roll, folding it into shape, sealing the edges (side sealing), and cutting the pouches to the desired length. It supports various types of laminated films (such as PET/PE, BOPP/Poly), ensuring compatibility with high-barrier and food-safe materials. An integrated photoelectric sensor tracks registration marks on pre-printed film to ensure proper alignment and clean-cut edges, maintaining pouch aesthetics and print accuracy. The sealing system uses controlled heat and pressure to deliver consistent and durable seals, even in environments with fluctuating humidity or powder dust presence.

The unit operates at speeds ranging from 25 to 50 pouches per minute, depending on the pouch size, powder characteristics, and fill weight. It also features a stainless steel frame and contact parts (typically SS304 or SS316), making it compliant with GMP and food-grade hygiene standards. This makes it ideal for food, pharmaceutical, and chemical packaging operations that require sanitation, durability, and ease of cleaning. To further support fine powder handling, optional dust extraction systems or vacuum hoppers can be integrated to minimize airborne particles and maintain a clean workspace.

Additional optional features include nitrogen flushing for extended shelf life, batch/date coding printers, zipper or perforation units, and vibrating settling systems to compact the powder more effectively inside the pouch. These add-ons make the machine highly customizable to meet various packaging needs. Thanks to its automatic film handling, precision filling, and consistent sealing, this machine significantly reduces manual labor, improves packaging efficiency, and ensures a premium presentation of the final product.

In summary, the Automatic FFS Side Seal Powder Filling Machine with 300mm film width and 10g–500g filling capacity is a reliable, efficient, and hygienic solution for manufacturers seeking consistent pouch quality, speed, and adaptability across a wide range of powdered products.

Additional Information:

• Item Code: VPS-PF-500-VPS-ZHS-500
• Production Capacity: 100
• Delivery Time: Ready to stock
• Packaging Details: Box Packaging

The Automatic Form-Fill-Seal (FFS) Side Seal Powder Packing Machine is a compact and high-performance solution engineered for precision packaging of fine powders in quantities ranging from 2 grams to 100 grams. Designed for industries such as spices, food products, pharmaceuticals, health supplements, and chemicals, this machine ensures efficiency, reliability, and hygienic operation.

At the core of the system is a screw-type auger filler, ideal for handling free-flowing and semi-free-flowing powders such as turmeric, chili powder, coffee, milk powder, protein supplements, and more. The auger filler guarantees consistent and accurate dosing with minimal wastage. Dosing weight can be quickly adjusted through the user-friendly HMI touchscreen, allowing flexible operation across a wide range of product types.

This machine is compatible with laminated roll films up to 240mm in width, enabling the production of compact, attractive, and durable sachets. It supports three-side or four-side seal formats, offering enhanced barrier protection and professional product presentation. The side sealing technology ensures tight, uniform seals that are ideal for retail packaging and long shelf life.

The FFS machine automates every stage of packaging, starting with film unwinding, pouch forming, powder filling, and precision sealing, to final pouch cutting and discharge. A high-sensitivity photoelectric sensor ensures precise mark detection for accurate print registration, especially important for branded pouches with printed artwork or logos.

Capable of delivering up to 500 pouches per hour (based on pouch size and fill weight), this machine combines productivity with compact design, making it suitable even for limited floor spaces. Its stainless steel contact parts meet GMP and food safety standards, ensuring hygiene and ease of cleaning. An optional dust extraction unit can be integrated to control fine powder particles during the filling process.

The entire system is PLC-controlled and can be operated through an intuitive touchscreen interface, which allows real-time monitoring, error detection, and parameter adjustments without stopping the machine. Safety features like overload protection, emergency stop, and interlocks ensure safe operation.

This model is ideal for small to medium-scale manufacturers looking to increase packaging efficiency while maintaining flexibility. It supports quick changeovers between products and pouch sizes, making it ideal for operations that produce multiple powder variants. Optional add-ons include batch coding units, nitrogen flushing for extended shelf life, and an online checkweigher for quality assurance.

 

In summary, the Automatic FFS Side Seal Powder Packing Machine is a versatile, compact, and efficient packaging solution tailored for 2g–100g powder applications. With robust construction, precision filling, and high-speed operation, it is an essential asset for manufacturers seeking to scale up with quality, consistency, and speed.

Additional Information:

• Item Code: VPS-PF-100-VPS-XHS-100
• Production Capacity: 100
• Delivery Time: Ready to stock
• Packaging Details: Box Packaging

Automatic FFS Side Seal Machine (2 gm – 100 gm, Screw Filler, 240mm Film Width)

The Automatic Form Fill Seal (FFS) Side Seal Machine is designed for precise packaging of 2 gm to 100 gm powders or fine granules, using a screw (auger) filler and 240mm film width. It forms high-integrity side-sealed pouches, ideal for products like spices, protein powder, flour, pharmaceutical powders, and fine chemicals.

The screw dosing system ensures high accuracy for non-free-flowing powders. The machine automatically performs film pulling, pouch forming, filling, sealing, and cutting — offering a compact and hygienic packaging solution.

• Filling Range: 2 gm to 100 gm

• Film Roll Width: Up to 240mm

• Seal Type: Side Seal

• Filling System: Screw (Auger)

• Output Speed: 30–60 pouches/min

• Construction: SS304/316 contact parts

• Control: PLC + HMI touchscreen

A perfect fit for food, pharma, and chemical industries needing accurate, small-pack powder filling.

Additional Information:

• Item Code: VPS-SF-100-VPS-XHS-100
• Production Capacity: 100
• Delivery Time: Ready to Stock
• Packaging Details: Box packaging

Automatic FFS 3-Side Seal Machine (100 gm, 240mm Film Width)

This Automatic Form Fill Seal (FFS) Machine is built for efficient and hygienic packaging of 100gm granule products in 3-side sealed pouches, using a 240mm film width. Ideal for packing tea, sugar, coffee, spices, and detergents, it forms compact, leak-proof pouches with clean edges and strong seals.

Equipped with a volumetric or auger filler, the machine ensures accurate dosing, fast cycle times, and minimal wastage. The 3-side sealing format offers excellent pouch integrity and shelf appeal. With stainless steel contact parts, PLC control, and user-friendly interface, it’s perfect for medium-speed operations requiring reliable performance.

• Filling Capacity: 100 gm

• Film Width: 240mm max

• Speed: 30–60 pouches/min

• Seal Type: 3-side

• Power: 230V/Single or 415V/3 Phase

A compact, cost-effective solution for consistent granule packaging in food, pharma, and chemical sectors.

Additional Information:

• Item Code: VPS-XHS-100
• Production Capacity: 100
• Delivery Time: Ready to stock
• Packaging Details: Box Packaging

The Automatic Form-Fill-Seal (FFS) Center Seal Granule Packing Machine is a high-speed, precision-engineered system designed to automatically package free-flowing granular products in quantities ranging from 10 grams to 200 grams. This machine uses laminated roll film up to 360mm in width to produce robust, attractive center-seal (pillow-type) pouches, making it ideal for industries that require efficient and hygienic packaging solutions, such as food & beverage, pharmaceutical, nutraceutical, chemical, and agro-product sectors.

This machine is ideally suited for packaging granular items like sugar, salt, tea, seeds, dry fruits, mouth fresheners, detergent granules, ORS, and similar materials. It automates the entire process — film unwinding, pouch forming, product filling, heat sealing, and cutting — all in a single compact unit. The center-seal format is widely preferred in retail packaging due to its excellent seal strength, uniform pouch shape, and ability to handle various pouch sizes.

The filling mechanism uses either a volumetric cup filler or an electronic weigh filler, depending on product characteristics and required accuracy. This ensures highly consistent fills with a dosing accuracy typically within ±1–2%. The film is drawn from a roll, guided through a forming collar, and sealed along the vertical and horizontal axes to form a strong center-sealed pouch. A photoelectric sensor ensures that printed films are aligned correctly, delivering professionally finished pouches with sharp, consistent branding.

The entire system is governed by a PLC-based control system paired with an intuitive touchscreen HMI, allowing operators to set and monitor parameters such as fill weight, sealing temperature, pouch length, production speed, and batch count. The machine supports recipe storage, making changeovers between products or sizes quick and simple. This is particularly valuable in operations that require flexibility and multiple SKUs.

With a maximum film width of 360mm, the machine can accommodate a variety of pouch sizes depending on the product volume and dimensions. It is capable of running at speeds of 30 to 60 pouches per minute, depending on the granule type, pouch size, and fill weight. Constructed with stainless steel (SS304) contact parts, the machine is compliant with GMP and food safety standards, ensuring durability, easy cleaning, and long-term operation in demanding environments.

Additional Information:

• Item Code: VPS-GF-200-VPS-ZHB-500
• Production Capacity: 100
• Delivery Time: Ready to Stock
• Packaging Details: Box Packaging

Automatic FFS Center Seal Machine (10 gm – 999 gm, Powder & Granule, 460mm Film Width)

The Automatic Form Fill Seal (FFS) Center Seal Machine is a high-efficiency packaging solution designed for accurate and consistent packing of powder and granule products ranging from 10 grams to 999 grams. Ideal for industries such as food & beverage, pharmaceuticals, agriculture, chemicals, and personal care, this machine ensures speed, precision, and hygiene in every pouch.

With the ability to handle laminated packaging films up to 460mm in width, the machine produces center-sealed (pillow-type) pouches in variable sizes. It accommodates a wide range of free-flowing and non-free-flowing materials, such as spices, flour, detergent, sugar, coffee, tea, protein powder, fertilizers, and industrial powders.

Key Features:

• Wide Filling Range (10 gm – 999 gm): This model is engineered to support a broad filling capacity, making it ideal for both small retail pouches and medium-sized bulk packs. Fill volume can be adjusted quickly with minimal changeover time.

• Dual Filling Compatibility – Powder & Granules: The machine supports interchangeable auger screw filler for powders and cup or weigh-metric fillers for granules, offering versatility for multi-product operations.

• Center Seal Pouch Design: The pillow pouch (center seal) format is robust, space-saving, and suitable for various packaging applications. It provides a clean appearance and strong sealing, ideal for commercial display and extended shelf life.

• Film Width – 460mm: Supports a maximum roll film width of 460mm, allowing for the creation of larger or wider pouches as per packaging needs. The film can be printed or plain, and of structures such as PET/PE, Paper/PE, BOPP/PE, or aluminum laminate.

• Fully Automatic Operation: Performs the entire packaging process — from film unwinding and pouch forming to product filling, sealing, and cutting — with high efficiency and minimal manual involvement.

• PLC & HMI Control System: Equipped with a programmable logic controller (PLC) and touchscreen HMI, the machine allows easy parameter adjustments, error tracking, and recipe management for different product batches.

• Hygienic Stainless Steel Build: All product contact parts are made from SS304 or SS316 stainless steel, ensuring food-grade safety and easy cleaning.

Additional Information:

• Item Code: VPS-PGF-999-VPS-DHB-999
• Production Capacity: 100
• Delivery Time: Ready to stock
• Packaging Details: Box Packaging

The Automatic Pouch Packing Machine (10gm to 999gm for Powder & Granules) is a highly versatile and efficient packaging system engineered to serve a wide range of industries, including food processing, pharmaceuticals, agriculture, chemicals, and cosmetics. This machine is designed to handle a broad weight range—from small sachets of 10 grams up to large pouches of 999 grams—making it ideal for packaging everything from spices, coffee, and protein powders to sugar, salt, seeds, grains, and detergent. The flexibility in filling range makes it a one-stop solution for businesses that package multiple SKUs or products in varying quantities.

This pouch packing machine operates fully automatically, performing all essential packaging functions such as pouch forming, filling, sealing, and cutting. The machine uses pre-printed or plain laminated film rolls (PET/PE, BOPP, or foil laminates), which are unwound, formed into a pouch using a collar-type former, filled with the specified weight of product, and sealed using heat and pressure. Depending on the chosen model and product consistency, filling is performed via auger filler (for fine powders like flour, masala, coffee, or protein powder) or volumetric cup filler (for free-flowing granules like rice, sugar, tea, or seeds).

The machine can produce different sealing styles—center seal (back seal) being the most common due to its secure seal and compact pouch format, but some variants also support three-side or four-side sealing. Advanced models are equipped with a PLC (Programmable Logic Controller) and touchscreen HMI for easy and precise operation. This interface allows operators to adjust pouch length, filling quantity, sealing temperature, and packaging speed, all in real-time. Changeovers between product types or pouch sizes are fast and efficient, significantly reducing downtime in multi-product production lines.

Depending on the product and packaging size, the machine operates at a speed of 20 to 50 pouches per minute, providing a balanced output for medium to high-volume production requirements. It supports a wide range of pouch dimensions and is compatible with additional accessories such as batch coding printers, photo mark sensors for printed film registration, tear notches, and nitrogen flushing systems to preserve product freshness for perishable items.

The Auto FFS (Form-Fill-Seal) Center Seal 2-Head Machine for 500 gm to 1 KG Powder & Granule packaging is a powerful, high-efficiency solution designed for industries with mid- to high-volume production demands. Suitable for a wide variety of free-flowing and non-free-flowing products, this machine is optimized for packing items such as flour, spices, coffee powder, milk powder, protein blends, sugar, salt, tea, seeds, grains, pulses, and detergent powders in center-seal pouches ranging from 500 grams to 1 kilogram.

The 2-head system significantly improves filling accuracy and packaging speed. Each head operates independently, ensuring better weight distribution and faster output. Depending on the product and machine configuration, the system can achieve speeds of 20 to 40 pouches per minute, making it ideal for manufacturers requiring a balance between speed and precision. The use of dual heads also allows for consistent and uninterrupted filling during extended production cycles.

This fully automatic FFS machine integrates three core functions: pouch forming, product filling, and heat sealing. The process begins with the automatic unwinding of a laminated roll film (PET/PE, BOPP, or foil), which is guided through a collar-type former to create the pouch. Once formed, the product is dosed by the dual auger filler (for powder) or twin-cup filler system (for granules), and filled into the pouch. The vertical sealing jaws create a strong, air-tight center seam on the back of the pouch, while horizontal sealing jaws form the top and bottom seals.

The machine is equipped with an intelligent PLC control system and a user-friendly touchscreen HMI, providing operators with full control over parameters such as pouch length, filling weight, sealing temperature, and machine speed. Real-time diagnostics, error detection, and production data display ensure efficient monitoring and troubleshooting. An electric panel with modular components, such as timers, relays, and circuit breakers, allows for safe and organized electrical management.

Additional features include:

• Photo mark sensors for accurate registration with printed film

• Batch/date coding device

• Nitrogen flushing system for products requiring extended shelf life

• Tear notch or euro hole punching unit for consumer convenience

• Stainless steel construction (SS304) for hygiene and durability

This machine offers exceptional packaging flexibility, with adjustable pouch dimensions and fast changeover capabilities. It is suitable for standalone operations or can be integrated into existing production and weighing systems. Its rugged frame and industrial-grade components ensure long-term performance in continuous and high-load environments.

In terms of safety and reliability, the system includes overload protection, emergency stop buttons, interlocking guards, and temperature monitoring to prevent overheating and material burn-through. The modular design simplifies maintenance and part replacement, while the compact footprint ensures it can fit into various production settings.

Additional Information:

• Item Code: VPS-PGF-2T-500-VPS-DHB-999
• Production Capacity: 100
• Delivery Time: Ready to stock
• Packaging Details: Box Packaging

The Automatic Form-Fill-Seal (FFS) Side Seal Granule Packing Machine is a versatile and efficient solution for packaging free-flowing granule products in 3-side or 4-side sealed pouches. Designed to handle fill weights ranging from 10 grams to 500 grams, this machine operates with a film width of up to 300mm, making it suitable for a variety of pouch sizes and product types. It is widely used across industries such as food, pharmaceuticals, agriculture, chemicals, and FMCG.

This machine is ideally suited for packing granular items such as sugar, salt, tea, seeds, snacks, namkeen, dry fruits, mouth fresheners, detergent granules, and fertilizer granules. Its fully automatic operation includes film pulling, pouch forming, accurate filling, side sealing, and cutting, resulting in high-speed, hygienic, and consistent packaging output.

The filling system is typically a volumetric cup filler or multi-head weigher, selected based on the flow characteristics and accuracy requirements of the product. It ensures precise dosing for every pouch, minimizing product wastage and maintaining quality control. The machine's auger or weigh-based dosing system can be easily calibrated and adjusted through the PLC control panel.

Using laminated heat-sealable roll film, the machine forms pouches by drawing the film through a forming set and sealing it along the sides. The side-seal pouch design offers a premium and neat look, making it popular for both retail and bulk packaging formats. With an integrated photoelectric sensor, the machine aligns printed films perfectly, ensuring accurate sealing and cutting for clean, professional presentation.

The entire process is controlled via a PLC system with a touchscreen HMI, which allows easy adjustment of key parameters like filling weight, sealing temperature, pouch length, and speed. The operator-friendly interface supports recipe management, enabling quick product changeovers without prolonged downtime.

Constructed using SS304 stainless steel, the machine complies with GMP and food-grade hygiene standards, ensuring it is safe, durable, and easy to clean. It is also compact in design, allowing for easy integration into existing production lines.

Additional Information:

• Item Code: VPS-GF-500-VPS-ZHS-500
• Production Capacity: 100
• Delivery Time: Ready to Stock
• Packaging Details: Box Packaging

Auto FFS Center Seal Machine (10 gm – 500 gm Granule, 360mm Film Width)

The Automatic Form Fill Seal (FFS) Center Seal Machine is a state-of-the-art packaging solution designed for efficient, high-speed packing of granulated products ranging from 10 grams to 500 grams. It is particularly suited for industries like food processing, agriculture, chemicals, and pharmaceuticals where precision, hygiene, and productivity are key.

This machine uses a roll of flexible film (360mm width) to automatically form, fill, and seal center-sealed pouches, making it an ideal solution for medium-capacity production lines seeking automation with consistent packaging quality.

Key Features:

• Product Versatility: Capable of handling a wide range of granule products such as sugar, tea, coffee, spices, seeds, detergent powder, pharmaceutical granules, and agrochemicals.

• Center Seal Pouch Format: The machine creates center-sealed pillow-type pouches, which are popular for their compact design, cost-effective use of material, and tamper-evident sealing.

• Automatic Operation: The fully automatic mechanism includes film unwinding, pouch formation, volumetric or auger-based filling (depending on product nature), sealing, and cutting. This minimizes human intervention and improves operational efficiency.

• Film Handling: Supports 360mm film width, which allows for flexible pouch dimensions to match varied weight requirements. Adjustable pouch length ensures accurate product containment from 10 gm to 500 gm.

• Precision Filling System: Depending on the granule characteristics, the machine can be fitted with a volumetric cup filler, auger filler, or weigh-metric dosing system, offering excellent accuracy and reduced product wastage.

• Robust Build & Hygiene Standards: The machine is constructed using SS304/316 stainless steel, making it corrosion-resistant and ideal for food-grade or pharmaceutical-grade applications.

• PLC Controlled System: Equipped with a modern Programmable Logic Controller (PLC) and Human-Machine Interface (HMI), operators can easily control and monitor parameters like pouch length, temperature, speed, and filling quantity.

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Additional Information:

• Item Code: VPS-GF-500-VPS-ZHB-500
• Production Capacity: 100
• Delivery Time: Ready to stock
• Packaging Details: Box packaging

Output Conveyor – 1.6 Meters, Variable Speed

The 1.6-meter Output Conveyor with Variable Speed Control is a robust and efficient conveyor system designed to streamline the post-packaging process in automatic pouch packing lines. Engineered to handle filled pouches exiting from form-fill-seal (FFS) machines or other automatic packing equipment, this conveyor enhances productivity, ensures smooth material handling, and reduces manual intervention at the discharge stage.

Key Features:

• Length: 1.6 meters (1600 mm)

• Belt Width: Typically 200–300 mm (customizable)

• Belt Type: Food-grade PVC or PU flat belt, anti-static and wear-resistant

• Frame Construction: Stainless steel (SS304) or powder-coated mild steel (optional)

• Speed Control: Variable speed via VFD (Variable Frequency Drive) or knob-based controller

• Motor: Single-phase or three-phase geared motor, typically 0.25 to 0.5 HP

• Adjustable Height: Supports height customization to align with pouch packing machine discharge point (commonly 650–850 mm)

• Load Capacity: Suitable for up to 50 kg/min depending on pouch weight and belt strength

• Mobility: Equipped with lockable caster wheels for easy relocation and positioning

Functionality & Use:

The output conveyor transports filled and sealed pouches from the packing machine to the next processing station—such as manual inspection, batch collection, secondary packaging, or carton loading. It ensures pouches are neatly arranged in a linear sequence, minimizing the risk of product damage or misalignment. The variable speed feature allows the operator to synchronize the conveyor speed with the output rate of the packing machine, preventing product backlogs or jamming.

It can be easily integrated with automatic reject systems, metal detectors, or checkweighers, enhancing overall automation and quality control. The anti-slip belt and consistent drive system ensure stable movement of light and heavy pouches alike.

Applications:

• Food & beverage packaging lines

• Spices, sugar, flour, and coffee pouch lines

• Chemical and detergent packaging plants

• Pharma and nutraceutical units

• Agriculture seed and fertilizer packaging

Benefits:

• Improves production line flow and reduces manual handling

• Increases packaging speed by offloading pouches quickly

• Helps maintain hygiene and GMP compliance with food-grade material

• Energy-efficient and low maintenance

• Customizable for width, belt type, and speed range as per client needs

Additional Information:

• Item Code: VPS-OC-1.6
• Production Capacity: 100
• Delivery Time: Ready to Stock
• Packaging Details: Box Packaging

The Automatic Form-Fill-Seal (FFS) Side Seal Granule Packing Machine is a high-precision, compact packaging system engineered for small to medium-scale operations needing fast, hygienic, and accurate packaging of granular products. With a dosing capacity ranging from 2 grams to 100 grams and support for film widths up to 240mm, this machine is ideal for a variety of applications in the food, pharmaceutical, nutraceutical, and chemical industries.

This machine is specifically designed to pack granular or small particle materials, including but not limited to sugar, salt, tea, seeds, namkeen, snack seasonings, dry fruits, coffee granules, desiccants, and small pharmaceutical granules. It produces high-quality three-side or four-side sealed pouches, offering a professional look and excellent sealing integrity for improved shelf life.

The filling system typically utilizes a volumetric cup filler or mini weigher, depending on the type and flow characteristics of the product. The dosing mechanism is highly adjustable and delivers precise quantities of product, helping minimize material loss and maintain consistent packaging quality. The machine's construction is robust, with SS304 stainless steel contact parts to ensure hygiene and durability in compliance with GMP and food safety standards.

The machine operates by pulling a laminated film roll (up to 240mm wide), forming it into a pouch using a forming collar and tube, filling the measured quantity of granules, and sealing the edges using heat-sealing jaws. It supports a wide range of packaging materials, including PET/PE, BOPP/Poly, and other heat-sealable laminates. A photoelectric mark sensor is integrated to ensure precise alignment of printed films, producing attractive and consistent pouches for commercial display.

The control system is PLC-based and comes with a user-friendly touchscreen HMI. It allows for real-time monitoring of operating parameters such as filling weight, sealing temperature, speed, and error alerts. Operators can store multiple product profiles for quick changeovers, enhancing production efficiency.

The typical production speed ranges from 30 to 60 pouches per minute, depending on product characteristics, pouch size, and filling type. The pouch dimensions are customizable within the film width limit, making the machine suitable for various granule packaging formats and market needs.

Additional Information:

• Item Code: VPS-GF-100-VPS-XHS-100
• Production Capacity: 100
• Delivery Time: Ready to stock
• Packaging Details: Box packaging

🏭 Automatic Side Seal Powder Filling & Sealing Machine (10gm–200gm, 300mm Film Width)

The Automatic Side Seal Powder Filling and Sealing Machine is a high-efficiency, fully automatic packaging system designed for precision filling of powdered products into side-sealed pouches. Built for medium to high-volume production environments, this machine is suitable for packaging quantities from 10 grams up to 200 grams, using flexible laminated film up to 300mm in width.

✅ Key Features: 📦 Packaging Format:

• Creates 3-side or 4-side sealed pouches from flat film roll stock.

• Side sealing ensures uniform pouch dimensions, enhanced seal integrity, and a premium look for retail packaging.

⚖️ Filling System:

• Equipped with a high-accuracy auger filler, ideal for both free-flowing and non-free-flowing powders:

  • Spices (e.g., chili, turmeric, garam masala)

  • Milk powder, protein supplements

  • Coffee, cocoa powder

  • Pharmaceutical or herbal powders

  • Detergents or agrochemical powders

🎛️ Controls & Automation:

• PLC-based control panel with touchscreen HMI for easy operation.

• Programmable settings for:

  • Fill weight

  • Seal temperature

  • Pouch length

  • Batch counting

  • Fault detection

Additional Information:

• Item Code: VPS-PF-200-VPS-ZHS-500
• Production Capacity: 100
• Delivery Time: Ready to stock
• Packaging Details: Box Packaging

The Automatic Form-Fill-Seal (FFS) Center Seal Granule Packing Machine is a compact and efficient solution for the precise and high-speed packaging of granular products in quantities ranging from 2 grams to 100 grams. Designed for use with laminated roll film up to 240mm in width, this machine produces high-quality pillow-type (center-seal) pouches that are strong, uniform, and ideal for retail and wholesale distribution.

Engineered for consistent performance, this machine is well-suited for packing a variety of free-flowing granule products such as sugar, salt, tea, namkeen, mouth fresheners, seeds, detergent granules, agro granules, pharmaceutical granules, and similar items. The packaging process is fully automated—from film pulling and pouch forming to precise filling, sealing, and cutting—reducing labor, increasing output, and minimizing product wastage.

At the core of this machine is a volumetric cup filler or micro-weigher system, depending on the granule type and required accuracy. These systems ensure quick, repeatable, and reliable dosing of granular material into each pouch. The machine forms the center-seal pouch using a forming collar and vertical sealing unit, and seals the top and bottom through a horizontal sealing mechanism. With a photoelectric sensor, the machine accurately aligns and seals printed film, maintaining pouch aesthetics and consistent branding.

A PLC-based control system with a touchscreen Human Machine Interface (HMI) allows for easy operation, recipe saving, and real-time adjustments to fill weight, sealing temperature, pouch length, and speed. Users can quickly switch between products and pouch sizes without extensive machine downtime, making it ideal for flexible production lines.

Constructed using stainless steel (SS304) for contact parts, the machine complies with GMP and food-grade standards, ensuring hygiene and ease of maintenance. The compact design is suitable for small to mid-size manufacturing units with limited floor space but demanding high packaging performance.

The machine can deliver speeds of 30 to 60 pouches per minute, depending on product flow, pouch dimensions, and filling type. Pouch width and length can be adjusted as per packaging needs, within the 240mm film width limit.

Additional Information:

• Item Code: VPS-GF-100-VPS-XHB-100
• Production Capacity: 100
• Delivery Time: Ready to stock
• Packaging Details: Box Packaging

The Automatic Form-Fill-Seal (FFS) Side Seal Granule Packing Machine is a precision-built, fully automatic solution designed to package granular products in three-side or four-side sealed pouches with a clean, professional finish. Designed to handle a filling range of 10gm to 200gm and operate with roll film up to 300mm in width, this machine is ideal for medium-volume production units across various industries such as food, pharmaceuticals, agrochemicals, and consumer goods.

This machine is particularly effective for packaging free-flowing granules such as sugar, salt, tea, coffee granules, seeds, dry fruits, desiccants, mouth fresheners, snack seasonings, or small chemical granules. It automates the complete packaging process — film unwinding, pouch forming, dosing, sealing, and cutting — which not only reduces labor but also enhances product consistency, safety, and shelf appeal.

The dosing is carried out using a volumetric cup filler or multi-head weigh filler, depending on the nature and flow characteristics of the granule. The system is calibrated for high accuracy and can be easily adjusted from the control panel for different pouch weights. The machine’s stainless steel construction (SS304 contact parts) ensures long life, resistance to corrosion, and compliance with GMP and food safety standards, making it suitable for both edible and non-edible product lines.

Pouch forming is accomplished by drawing the film from a roll, forming the pouch with a forming collar, filling the granules, and sealing the pouch along the sides. The side seal design provides a strong and aesthetically clean seal, often preferred for smaller pouch formats and high-end retail packaging. The integrated photo-eye sensor ensures precise alignment of printed films for professional branding consistency.

Equipped with a PLC control system and touchscreen HMI, the machine allows for easy control of operational parameters including pouch length, sealing temperature, fill weight, speed, and batch count. Multiple product settings can be saved for fast changeovers, reducing downtime when switching between product lines or pouch sizes.

Operating at speeds of 30 to 60 pouches per minute, depending on the product and pouch dimensions, this machine provides an excellent balance of speed, precision, and versatility. The 300mm film width capacity supports a wide range of pouch sizes, making it adaptable to different packaging formats as required by changing market demands.

Additional Information:

• Item Code: VPS-GF-200-VPS-ZHS-500
• Production Capacity: 100
• Delivery Time: Ready to stock
• Packaging Details: Box Packaging

The Automatic Form-Fill-Seal (FFS) Center Seal Powder Filling Machine is a high-performance, fully automatic packaging solution designed to fill and seal powdered products ranging from 10 grams to 500 grams into center-seal (pillow-type) pouches. Built with precision engineering, this machine handles various free-flowing and semi-free-flowing powders such as spices, milk powder, protein supplements, coffee, pharmaceutical powders, health supplements, and detergents, making it suitable for the food, pharma, chemical, and nutraceutical industries.

This system operates using laminated roll film up to 360mm wide, converting it into pillow pouches through a series of synchronized mechanical and pneumatic operations. The film is pulled, shaped around a forming collar, and sealed vertically to create the center (back) seal, then horizontally sealed and cut into individual pouches. The use of center seal packaging ensures strength, durability, and professional retail presentation. Pouch widths and lengths are easily adjustable within the supported range, allowing manufacturers to pack different product sizes using a single machine.

At the heart of this machine is a servo-driven auger filler, renowned for its dosing accuracy and reliability, especially with powders. It offers precise volumetric control and consistent fill weights from 10g to 500g, with an accuracy margin of ±1–2%. This is critical when packaging fine powders like turmeric or coffee, where even small weight variations can lead to quality control issues or customer dissatisfaction. The auger system can be adjusted via a PLC control panel with an HMI touchscreen, allowing operators to set or change fill weights, pouch lengths, sealing temperature, and batch counts in real time without interrupting the production cycle.

The machine is constructed from stainless steel (SS304/316), ensuring durability and compliance with GMP and food-grade hygiene standards. Its modular build allows for easy cleaning and maintenance, reducing downtime between batch runs. A photoelectric eye sensor is used for printed film alignment, ensuring perfect registration and clean-cut pouches, which is especially useful for branded or barcoded packaging.

Operating at a speed of 30 to 60 pouches per minute (depending on pouch size and powder type), this machine significantly enhances productivity in medium to high-volume production settings. It also offers excellent versatility, with optional add-ons such as nitrogen flushing (to extend shelf life), batch/date coding printers, anti-dust systems, vibratory settling units, and gusset or zipper features to customize pouch designs.

Additional Information:

• Item Code: VPS-PF-500-VPS-ZHB-500
• Production Capacity: 100
• Delivery Time: Ready to stock
• Packaging Details: Box Packaging